Alurays lighting technology GmbH · Olching / MunichProfessional lighting technology · Special luminaires · IP-protected LED systems
Production

Production possibilities at Alurays.

For us, project-related manufacturing means more than assembly. Mechanics, LED technology, sealing, cabling, casting and quality testing are combined to form a controllable production process.

Mechanical engineering

Aluminium & Housing

Assembly and processing of profiles and luminaire components, preparation of housings, holders and installation components as well as project-related surfaces via suitable partner processes.

Electronics

LED-Integration

Assembly of LED boards and modules, connection of drivers and control components, cable assembly as well as soldering and wiring work.

Schutz

Casting & Sealing

Full or partial casting of LED assemblies, sealing of housings and constructive measures for increased protection requirements - a historically central Alurays competence.

Verbindung

Adhesive & Add

Project-related adhesive and sealing processes, installation of covers, diffusers, glasses, seals and mechanical fasteners.

Montage

Small and project series

Construction of complete luminaires and assemblies with defined work sequences - from single piece and prototype to recurring series.

Quality

Examination & Documentation

Electrical and functional final testing as well as project-dependent light, thermal and protection type-related tests or monitoring of external evidence.

Fertigungslogik

A special luminaire becomes a product only through a reproducible process.

A

Wareneingang

Take over components and components according to defined criteria.

B

Vormontage

Prepare mechanical assemblies and LED components.

C

Elektrik

Wiring, soldering, integrating drivers and control.

D

Abdichtung

Casting, bonding, seals and protective measures.

E

Endmontage

Complete optics, housings and connection components.

F

Test

Document function, electrical safety and project-specific features.

Vergusstechnik

Robust LED light lines for moisture, dust and outdoor areas.

The historical Alurays product development is based essentially on completely shed linear LED profiles. This know-how is also interesting for today's special luminaires when building space, tightness and homogeneous light-emitting surfaces come together.

Homogeneous light-emitting surfaces
Protection of sensitive LED assemblies
Individual profile and line lengths
Project-related cable outputs
Vergossenes LED-Profil
Serial size

Suitable for single pieces, prototypes, project series and recurring production.

Flexibility is crucial, especially in the case of special architectural luminaires. Numbers, batch sizes and delivery sequences can be set up according to the project. For larger or recurring series, assembly and testing processes are standardized accordingly.

Dokumentierte Fertigungstiefe

From the product concept to the tested luminaire

The attached Alurays document to the core competencies documents a vertically integrated project and manufacturing chain. For the new website, we take over this presentation of competence in an updated form without giving historical location information as current status.